China Suppliers Factory Thermal Conductive Gel - Two-Component Potting Silicone for Automotive Battery BMS Thermal Management
Liquid-dispensed gel perfectly flows into irregular multi-height component tolerances, eliminating micro-air pockets.
Applies zero counter-pressure on sensitive silicon dies, component bodies, and micro-solder joints during casing assembly.
Crosslinked elastomeric network prevents material migration, sliding, or drying out under continuous thermal cycling.
Provides exceptional voltage isolation to isolate high-power electronics from grounded heatsinks safely.
Tailored for automated two-component precise dot or pattern dispensing without nozzle clogging or tailing.
| Model | Color | Mix Ratio (by weight) | Hardness (Shore A) | Specific Gravity | Working Time @25°C | Thermal Conductivity |
|---|---|---|---|---|---|---|
| DR8526 Series | Black / White | 1:1 | 10-30 | 2.0±0.1 g/ml | 10-30 min | 1.0 W/(m·K) |
| Black / White | 1:1 | 10-30 | 2.5±0.1 g/ml | 10-30 min | 1.5 W/(m·K) | |
| Black / White | 1:1 | 10-30 | 2.9±0.1 g/ml | 10-30 min | 2.0 W/(m·K) | |
| Black / White | 1:1 | 10-30 | 3.2±0.1 g/ml | 10-30 min | 3.5 W/(m·K) |
Traditional solid pads exert compressive counter-pressure on uneven circuit components. DR8526 is a low-viscosity liquid gel that flows easily around irregular geometries and cures into a compliant elastomer with virtually zero vertical assembly stress.
The DR8526 Series provides multiple thermal conductivity grades ranging from 1.0 W/(m·K) to 3.5 W/(m·K) (1.0, 1.5, 2.0, and 3.5 W/(m·K)) to meet various heat dissipation demands.
The DR8526 Series features a convenient 1:1 mix ratio by weight, with an operational working time of 10 to 30 minutes at 25°C, optimized for automated two-component dispensing systems.
Standard thermal pastes migrate or pump out under continuous thermal cycling. DR8526 forms a crosslinked polymer network that locks fillers in place and minimizes volatile outgassing, avoiding contamination of nearby optical elements, sensors, and electrical contacts.
DR8526 maintains reliable elastomeric flexibility, dielectric insulation, and thermal performance across a broad temperature range of -40°C to 125°C.
It is primarily designed for high-density automotive battery management systems (BMS), ADAS controllers, multi-height industrial power units, and rugged telecommunications hardware.
