China Suppliers Factory Two-Component Thermal Gel for Automotive Battery BMS Module Thermal Management
Product Introduction
Key Features
Liquid-dispensed gel perfectly flows into irregular multi-height component tolerances, eliminating micro-air pockets.
Applies zero counter-pressure on sensitive silicon dies, component bodies, and micro-solder joints during casing assembly.
Crosslinked elastomeric network prevents material migration, sliding, or drying out under continuous thermal cycling.
Provides exceptional voltage isolation to isolate high-power electronics from grounded heatsinks safely.
Tailored for automated two-component precise dot or pattern dispensing without nozzle clogging or tailing.
Specifications
| Model | Color | Mix Ratio (by weight) | Hardness (Shore A) | Specific Gravity | Working Time @25°C | Thermal Conductivity |
|---|---|---|---|---|---|---|
| DR8526 Series | Black / White | 1:1 | 10-30 | 2.0±0.1 g/ml | 10-30 min | 1.0 W/(m·K) |
| Black / White | 1:1 | 10-30 | 2.5±0.1 g/ml | 10-30 min | 1.5 W/(m·K) | |
| Black / White | 1:1 | 10-30 | 2.9±0.1 g/ml | 10-30 min | 2.0 W/(m·K) | |
| Black / White | 1:1 | 1:1 | 10-30 | 3.2±0.1 g/ml | 10-30 min | 3.5 W/(m·K) |
Application
Frequently Asked Questions
Unlike pre-cut solid thermal pads that apply excess pressure or leave micro air gaps, the DR8526 liquid gel flows around complex geometries and varied heights to provide infinite gap conformance with zero assembly stress.
No. Once cured, its crosslinked elastomeric network holds fillers firmly in place, preventing pump-out, vertical sag, sliding, or drying out even during severe vibration and repetitive thermal cycles.
The DR8526 Series is available in multiple formulations offering thermal conductivities of 1.0 W/(m·K), 1.5 W/(m·K), 2.0 W/(m·K), and up to 3.5 W/(m·K), with specific gravities scaling from 2.0 to 3.2 g/ml.
The material maintains structural and dielectric stability across a wide temperature range of -40°C to 125°C. As a low outgassing and low volatile thermal silicone, it protects sensitive nearby optics and electrical contacts from contamination.
The DR8526 features an easy 1:1 mix ratio by weight with a working time of 10 to 30 minutes at 25°C. Its optimized rheology is tailored for high-speed automated two-component dispensing equipment without nozzle clogging or dripping.
It is specifically engineered for EV battery pack management systems (BMS), ADAS autonomous controllers, multi-height industrial power modules, and rugged telecommunications electronics requiring high dielectric isolation and stress-free heat dissipation.
