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EMI shielding sealant — silver filled epoxy with over 60dB shielding effectiveness for airborne radar systems

EMI shielding sealant — dualfunction material providing >60dB shielding effectiveness and IPrated environmental sealing. Formulated as a silver filled epoxy, it is filled with nickelplated copper or silverplated aluminum particles, with volume resistivity as low as 0.005 Ω·cm. Cures to a resilient conductive rubber that fills microscopic gaps between metal mating surfaces, establishing a continuous conductive path while blocking moisture and dust ingress. Prevents electromagnetic leakage and corrosion failures in communication cavity filters, airborne radar systems, and precision microwave instruments.

    Product Introduction

    Gaps along enclosure mating lines allow external EMI noise to disrupt sensitive circuits while letting humid air and dust penetrate devices. As an electrically conductive epoxy, it addresses both threats in a single application, eliminating leakage paths that traditional mechanical gaskets fail to seal.

    Songxi Technology EMI Shielding Sealant is engineered to eliminate these gaps. Its singlecomponent system features a highpolymer matrix loaded with submicron conductive particles. Upon heatcuring, it transforms into a conductive elastomeric gasket with exceptionally low volume resistivity. This silver epoxy adhesive establishes an uninterrupted electrical path across housing interfaces, ensuring ultrahigh shielding over a broad frequency spectrum.

    For automated production, this sealant eliminates manual gasket placement. Its optimized rheology allows smooth dispensing through automated systems without stringing or clogging. The singlecomponent formulation removes premixing, human error, and waste.

    In the field, durability determines lifetime. As a high temperature silicone gasket sealant, it withstands salt spray and high operating temperatures. The anticorrosion binder prevents phase separation and interface corrosion, retaining shielding integrity for years.

    Through thermal shocks from -40°C to 125°C and structural vibrations, this high temp conductive epoxy remains flexible. Its resilient structure absorbs mismatched thermal expansion between metal and plastic, resisting cracking and delamination to safeguard communication, aerospace, and automotive systems.

    Features

    High Shielding Effectiveness: Delivers exceptional electromagnetic shielding over a broad frequency spectrum via optimized micron conductive fillers.
    Single-Component, Heat-Curing: Eliminates complex mixing ratios, providing easy handling with rapid thermal cure acceleration for uniform properties.
    Superior Conductive Contact: Establishes a low volume-resistivity, unbroken electrical path across complex enclosure seams to prevent EMI leakage.
    Excellent Environmental Sealing: Forms a dense elastomeric barrier that blocks moisture, dust, and salt spray, preventing galvanic interface corrosion.
    Dispensing-Friendly Rheology: Perfectly tailored for automated precision dot-dispensing and robotic trace layout without stringing or tailing.

    Application

    Automated form-in-place conductive gasketing, EMI shielding, and environmental sealing for high-frequency communication modules, drone flight controllers, automotive radar housings, and rugged electronic enclosures.
    EMI shielding sealant — silver filled epoxy with over 60dB shielding effectiveness for airborne radar systems (1)
    EMI shielding sealant — silver filled epoxy with over 60dB shielding effectiveness for airborne radar systems (2)
    EMI shielding sealant — silver filled epoxy with over 60dB shielding effectiveness for airborne radar systems (3)
    EMI shielding sealant — silver filled epoxy with over 60dB shielding effectiveness for airborne radar systems (4)

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