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Non Conductive Epoxy For PCB For Industrial Inverter And IGBT Module Sealing

High-dielectric isolation, superior thermal-mechanical stability, and robust partial discharge elimination for high-voltage industrial power conversion and wide-bandgap semiconductor packaging.

Industrial Inverter & IGBT Packaging: The Critical Role of Non-Conductive Epoxy

Meeting the rigorous demands of high-frequency power electronics, compact architecture, and extreme environmental exposure.

The Evolution of Power Electronics and Dielectric Demands

Modern industrial inverters, Variable Frequency Drives (VFDs), and Insulated Gate Bipolar Transistor (IGBT) power modules operate under increasingly dense spatial layouts, high switching frequencies, and elevated operating voltages (600V up to 6.5kV). In these harsh operating environments, standard conformal coatings and non-specialized resins are inadequate to withstand recurring thermal shocks, moisture-laden atmospheric contaminants, and high electrostatic stresses.

Non-conductive epoxy resins designed specifically for printed circuit board (PCB) assemblies and IGBT power module sealing provide an indispensable barrier. These advanced two-component and single-component polymer systems deliver ultra-high volume resistivity (>1015 Ω·cm), exceptional dielectric breakdown strength (>25 kV/mm), and optimized Comparative Tracking Index (CTI > 600V, Class 0 rating). By eliminating electrical breakdown pathways and insulating micro-gaps between high-voltage busbars and sensitive gate driver circuitry, they protect system architectures against premature catastrophic failure.

  • Dielectric Integrity: Prevents arcing across ultra-fine PCB traces and densely packed IGBT wire bonds.
  • Thermal Fatigue Resistance: Formulated with a matched Coefficient of Thermal Expansion (CTE) to reduce thermomechanical strain on Direct Bonded Copper (DBC) substrates.
  • Hydrolytic & Chemical Immunity: Seals out harsh industrial contaminants, sulfur gases, industrial aerosols, and atmospheric humidity.
Songxi Technology R&D and Manufacturing Base

Zero Partial Discharge

Micro-bubble-free vacuum impregnation formulations reduce internal void formation to sub-micron thresholds, ensuring partial discharge inception voltages (PDIV) remain far higher than inverter peak switching transients.

Thermal Shock Durability

Glass transition temperatures (Tg) engineered upwards of 150°C combined with tailored viscoelastic damping allow seamless thermal cycling between -50°C and +180°C without micro-cracking or interfacial delamination.

Flame Retardancy (UL 94 V-0)

Formulated with halogen-free, eco-compliant flame retardant fillers that achieve UL 94 V-0 certified self-extinguishing capabilities without compromising flowability, cure kinetics, or electrical isolation.

Deep Application Scenarios in Industrial & Renewable Energy Systems

Precision-engineered encapsulation and dielectric sealing across demanding power electronics topologies.

1. Industrial Variable Frequency Drives (VFDs) & Servo Amplifiers

In heavy manufacturing plants, inverters drive multi-axis robotics, CNC machines, and centrifugal pumps. Non-conductive epoxy seals gate-driver boards against airborne metallic dust, cutting fluids, and continuous vibrational mechanical stress, preventing conductive bridge formation between high-voltage bus lines and micro-pitch microcontroller pins.

2. High-Power IGBT & SiC MOSFET Module Encapsulation

Silicon Carbide (SiC) and IGBT power modules experience rapid switching ($dv/dt$ exceeding 50 kV/µs). Standard silicone gels can suffer from bubble formation or oil bleeding under high electrical fields. High-purity non-conductive epoxy resins provide rigid structural containment, low ionic impurity concentrations (Cl⁻, Na⁺ < 5 ppm), and superior dielectric strength across bonding wires.

3. Photovoltaic (PV) Central Inverters & Wind Turbine Converters

Outdoor utility-scale solar and wind installations endure drastic temperature swings, ultraviolet radiation, and severe moisture ingress. Non-conductive potting epoxy encapsulates DC-AC inversion bridges, planar transformers, and filtering choke coils, ensuring complete seal against condensation-induced electrolytic corrosion.

4. Traction Inverters & E-Mobility Power Conversion Units

Electric vehicle (EV) traction inverters and electric locomotive propulsion converters require ultra-compact power density and maximum automotive-grade reliability. Non-conductive structural sealing epoxy bonds ceramic heat-sinks, encapsulates power lead pins, and preserves dielectric barriers under extreme mechanical shock and road vibrations.

Our Mission

Songxi Technology is a high-tech enterprise specializing in the R&D, production, and sales of electronic adhesives. Based on silicone, polyurethane, acrylic, and epoxy systems, we provide reliable bonding, sealing, and protection solutions for power electronics, optoelectronics, new energy, automotive, and aerospace industries.

We are committed to becoming a trusted provider of functional polymer material solutions for the electronics industry. Through continuous innovation and application development, we promote the localization of high-end electronic adhesives and help intelligent devices achieve greater stability and durability.

Songxi Technology Facilities

Our Business & Functional Capabilities

Comprehensive adhesive, sealing, and thermal management architectures engineered for modern industrial power systems.

Core Business Icon

Core Business

Songxi's business covers three functional areas: adhesive & sealing, potting & protection, and thermal interface materials. Our product portfolio includes PCBA fixing adhesives, UV adhesives, sealants, thermal conductive potting compounds, thermal greases, pads, two-component thermal gels, EMI shielding sealants, and reactive hot melt adhesives.

Customized Products Icon

Customized Products

Our products serve power batteries, photovoltaic modules, drones, automotive electronics, 5G communications, and LED lighting. We provide both standard products and customized solutions for applications such as BMS conformal coating, IGBT thermal filling, and power battery structural bonding, supported by extensive technical experience and application expertise.

R&D And Quality Assurance

Led by a Ph.D. in Polymer Materials from Sichuan University, Songxi's R&D team has nearly twenty years of silicone application experience and has participated in over 100 product development projects. We maintain cooperation with research institutions including Chenguang Chemical Research Institute, Sichuan University, and Beijing Institute of Technology.

Certified with ISO9001, Songxi operates a comprehensive management system covering procurement, production, inspection, and after-sales service. Our products comply with RoHS and REACH requirements, with SGS verification and UL 94 V-0 flame retardant certification, ensuring consistent quality and reliable delivery.

State-Of-The-Art Advanced Equipment Lab

High-precision testing, automated compounding, and analytical characterization ensuring high product consistency for inverter and IGBT module encapsulation.

Advanced Equipment 1
High-Speed Planetary Vacuum Mixer
Advanced Equipment 4
Precision Dielectric Testing Chamber
Advanced Equipment 3
Thermal Shock Cycle Analyzer
Advanced Equipment 5
Automated Potting & Dispensing Line
Advanced Equipment 18
Rheological & Viscosity Characterization
Advanced Equipment 6
High-Voltage Breakdown Station
Advanced Equipment 2
Spectroscopic Chemical Purity Analyzer
Advanced Equipment 7
Continuous Thermal Aging Lab

Enduring Excellence

Songxi adheres to integrity and quality throughout material selection, production, and delivery, turning reliability into a competitive advantage and earning long-term customer trust through professional service and continuous improvement across global markets.